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Operation and Maintenance
of Steam Turbine Course |
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When warming up a steam
turbine for use, the main steam stop valves (after
the boiler) have a bypass line to allow superheated
steam to slowly bypass the valve and proceed to heat
up the lines in the system along with the steam
turbine. Also a turning gear is engaged when there
is no steam to the turbine to slowly rotate the
turbine to ensure even heating to prevent uneven
expansion. After first rotating the turbine by the
turning gear, allowing time for the rotor to assume
a straight plane (no bowing), then the turning gear
is disengaged and steam is admitted to the turbine,
first to the astern blades then to the ahead blades
slowly rotating the turbine at 10 to 15 RPM to
slowly warm the turbine.
Problems with turbines are now rare and maintenance
requirements are relatively small. Any imbalance of
the rotor can lead to vibration, which in extreme
cases can lead to a blade letting go and punching
straight through the casing. It is, however,
essential that the turbine be turned with dry steam.
If water gets into the steam and is blasted onto the
blades (moisture carryover) rapid impingement and
erosion of the blades can occur, possibly leading to
imbalance and catastrophic failure. Also, water
entering the blades will likely result in the
destruction of the thrust bearing for the turbine
shaft. To prevent this, along with controls and
baffles in the boilers to ensure high quality steam,
condensate drains are installed in the steam piping
leading to the turbine.
Speed regulation
The control of a turbine with a governor is
essential, as turbines need to be run up slowly, to
prevent damage while some applications (such as the
generation of alternating current electricity)
require precise speed control. Uncontrolled
acceleration of the turbine rotor can lead to an
overspeed trip, which causes the nozzle valves that
control the flow of steam to the turbine to close.
If this fails then the turbine may continue
accelerating until it breaks apart, often
spectacularly. Turbines are expensive to make,
requiring precision manufacture and special quality
materials. |
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