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Start Day: May 8 2008
 
 
 

Operation and Maintenance of Steam Turbine Course

 
When warming up a steam turbine for use, the main steam stop valves (after the boiler) have a bypass line to allow superheated steam to slowly bypass the valve and proceed to heat up the lines in the system along with the steam turbine. Also a turning gear is engaged when there is no steam to the turbine to slowly rotate the turbine to ensure even heating to prevent uneven expansion. After first rotating the turbine by the turning gear, allowing time for the rotor to assume a straight plane (no bowing), then the turning gear is disengaged and steam is admitted to the turbine, first to the astern blades then to the ahead blades slowly rotating the turbine at 10 to 15 RPM to slowly warm the turbine.

Problems with turbines are now rare and maintenance requirements are relatively small. Any imbalance of the rotor can lead to vibration, which in extreme cases can lead to a blade letting go and punching straight through the casing. It is, however, essential that the turbine be turned with dry steam. If water gets into the steam and is blasted onto the blades (moisture carryover) rapid impingement and erosion of the blades can occur, possibly leading to imbalance and catastrophic failure. Also, water entering the blades will likely result in the destruction of the thrust bearing for the turbine shaft. To prevent this, along with controls and baffles in the boilers to ensure high quality steam, condensate drains are installed in the steam piping leading to the turbine.

 Speed regulation
The control of a turbine with a governor is essential, as turbines need to be run up slowly, to prevent damage while some applications (such as the generation of alternating current electricity) require precise speed control. Uncontrolled acceleration of the turbine rotor can lead to an overspeed trip, which causes the nozzle valves that control the flow of steam to the turbine to close. If this fails then the turbine may continue accelerating until it breaks apart, often spectacularly. Turbines are expensive to make, requiring precision manufacture and special quality materials.
 

 

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Under Development Course
» Steam Turbine
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