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Start Day: May 8 2008
 
 
 

Spiral Heat Exchangers Course

 

A spiral heat exchanger (SHE), may refer to a helical (coiled) tube configuration[8], more generally, the term refers to a pair of flat surfaces that are coiled to form the two channels in a counter-flow arragement.[9]. Each of the two channels has one long curved path. A pair of fluid ports are connected tangentially to the outer arms of the spiral, and axial ports are common, but optional.]

The main advantage of the SHE is its highly efficient use of space. This attribute is often leveraged and partially reallocated to gain other improvements in performance, according to well known tradeoffs in heat exchanger design. (A notable tradeoff is capital cost vs operating cost.) A compact SHE may be used to have a smaller footprint and thus lower all-around capital costs, or an over-sized SHE may be used to have less pressure drop, less pumping energy, higher thermal efficiency, and lower energy costs.

 Self cleaning

SHE's are often used in the heating of fluids which contain solids and thus have a tendency to foul the inside of the heat exchanger. The low pressure drop gives the SHE its ability to handle fouling more easily. The SHE uses a “self cleaning” mechanism, whereby fouled surfaces cause a localized increase in fluid velocity, thus increasing the drag (or fluid friction) on the fouled surface, thus helping to dislodge the blockage and keep the heat exchanger clean. "The internal walls that make up the heat transfer surface are often rather thick, which makes the SHE very robust, and able to last a long time in demanding environments." They are also easily cleaned, opening out like an oven where any build up of foulant can be removed by pressure washing.

 Applications

The SHE is ideal for applications such as pasteurization, digester heating, heat recovery, pre-heating,  and effluent cooling. For sludge treatment, SHE’s are generally smaller than other types of heat exchangers.

 

 

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