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Spiral Heat Exchangers Course |
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A spiral heat
exchanger (SHE), may refer to a helical (coiled)
tube configuration[8], more generally, the term
refers to a pair of flat surfaces that are coiled
to form the two channels in a counter-flow
arragement.[9]. Each of the two channels has one
long curved path. A pair of fluid ports are
connected tangentially to the outer arms of the
spiral, and axial ports are common, but optional.]
The main advantage of the SHE is its highly
efficient use of space. This attribute is often
leveraged and partially reallocated to gain other
improvements in performance, according to well
known tradeoffs in heat exchanger design. (A
notable tradeoff is capital cost vs operating
cost.) A compact SHE may be used to have a smaller
footprint and thus lower all-around capital costs,
or an over-sized SHE may be used to have less
pressure drop, less pumping energy, higher thermal
efficiency, and lower energy costs.
Self
cleaning
SHE's are often used in the heating of fluids
which contain solids and thus have a tendency to
foul the inside of the heat exchanger. The low
pressure drop gives the SHE its ability to handle
fouling more easily. The SHE uses a “self
cleaning” mechanism, whereby fouled surfaces cause
a localized increase in fluid velocity, thus
increasing the drag (or fluid friction) on the
fouled surface, thus helping to dislodge the
blockage and keep the heat exchanger clean. "The
internal walls that make up the heat transfer
surface are often rather thick, which makes the
SHE very robust, and able to last a long time in
demanding environments." They are also easily
cleaned, opening out like an oven where any build
up of foulant can be removed by pressure washing.
Applications
The SHE is ideal for applications such as
pasteurization, digester heating, heat recovery,
pre-heating, and effluent cooling. For
sludge treatment, SHE’s are generally smaller than
other types of heat exchangers.
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